Embossed Printing on Boxes:
Embossing is a process that is used to decorate a surface by making a raised design. The biggest benefit of Embossing is that it can be done on various materials like paper, plastic, fabric, or metal. It highlights the important information lost over time by wear or tear. Moreover, it can be made on custom product boxes. The embossing technique is very simple and cost-effective. As it produces high-quality results, custom printed shipping boxes are also made with patterns. It is an effective way to enhance a surface’s appearance.
Things to Consider for Embossing Printing Process:
There are several things to be considered for embossing on custom printed boxes. It includes the metal dies, the surface on which embossed printing is made, the creation of artwork, and related embossing details. The idea includes making the metal die in contact with the surface at a very high weight. This gives a distinctive look to your surface. Embossed printing can be made on custom product boxes, folders, and other high-quality products. The decoration feels like letterpress and can be made with or without color.
Metals Plates used in Embossing:
Embossed metal plates are the toughest ones. The reason is that they use a combination of dies that perfectly fit together. It is then used to stamp the raised impression to the metal sheets. The secret behind highly durable plates is metal heating during the stamping process. It results in a raised design that is very durable. The three types of metals are used for embossing dies. Metal can be selected depending on the shape and texture of the image to be created. The length of the run is another important factor to be considered.
- Magnesium Dies: They are used for small embossing projects with a short run time. Designs should be large and uncomplicated. Magnesium can also be used for hand tooling.
- Brass Dies: They are the most popular ones. They are flexible and create fine patterns. Different complicated designs can be made from them. They are perfect for images that require extensive hand tooling.
- Copper Dies: They are used in between magnesium and brass. They do not allow hand tooling.
Selection of Paper:
The texture of the selected paper is important in the embossing process. Heavy paper with long fiber sheets is best for Embossing. Using lightweight or the coated paper is not preferred for Embossing as it may crack easily. As a rule, the more processed paper, the weaker it is. As a result, it can’t withstand Embossing.
Two Options for Embossing Process:
While starting an embossing process, you can choose from the following two options:
- Use Wet Pulp or a Damp Paper:
Using this process, the embossed die comes into contact with damp paper/wet pulp at very high pressure. This produces a raised impression on the surface.
- Use Ready-Made Paper:
In this process, ready-made paper is used and run under a printing press. Paper is then made moist and pressed against a plate.
Embossed Printing on Boxes:
Embossing is a simple process. It produces amazing results when finished. It has several other uses, making it popular in today’s world. The cardboard sheet is first printed according to the desired color for making an embossed design on custom-printed boxes. Then embossed printing is made on the particular areas of the sheet. It is converted to the desired box shape afterward. Embossing works well when coupled with UV spotting or foil stamping. Most custom product shipping boxes use a combination of embossing with these two techniques to produce high-quality results.
I hope our article provides a good understanding of how to make embossed printing on boxes